Valves are essential in maintaining a controlled and safe process by regulating the flow of fluids in industrial systems. As the correcting system within the process, any malfunction or deviation in a valve can lead to costly downtime and safety risks. Regular service is crucial to ensure your control valve operates smoothly.
At GMS Instruments, we offer a range of valves including ball valves, butterfly valves, thermostatic valves, and more. Here’s how to properly service your control valve and keep your system running efficiently.
A well-maintained valve ensures:
Without proper servicing, even high-quality valves can lose efficiency, leading to significant operational downtime.
Shut off the process flow and depressurize the valve. Follow all safety protocols.
Check the valve body, seals, and components for signs of wear, corrosion, or leaks. Pay close attention to critical parts, such as the valve seat and stem, which can affect sealing performance.
Remove debris and buildup from the valve’s internal and external parts using appropriate cleaning solutions. Ensure the ball valve or indicator valve is free of any blockages that could disrupt function.
If components like seals or gaskets are damaged, replace them with OEM parts. Using substandard parts can result in future failures and void warranties.
Proper lubrication of the valve stem and moving components ensures smooth operation. This is especially important for butterfly valves and angle valves, which rely on precise movements to control flow.
After servicing, reassemble the valve and test it under process conditions. Ensure there are no leaks and that the valve operates correctly.
Be on the lookout for common problems such as internal leakage, stiction, or cavitation. Addressing these early can prevent larger failures.
At GMS Instruments, we provide not only a wide range of high-quality valves, like our water valves and diaphragm seal valves, but also the expert advice, service and parts you need to keep your valves in optimal condition. Proper servicing ensures a smooth process and avoids costly downtime. For maintenance kits, replacement parts, or professional support, contact us today.